Fiber-To-The-Home Wire Manufacturing Line – Cutting-edge Manufacturing System
Did you know that modern fiber optic cabling setups can operate at rates of up to 190 m per minute? Such remarkable performance results from advanced manufacturing solutions tailored to swift manufacturing.
These systems are developed to manage various cable types, such as service cables and firmly insulated cables. Their compact design, commonly less than 26 meters, suits them well for contemporary plants.
Incorporation into smart factory systems guarantees seamless functioning. By means of MES/ERP connectivity, these fiber secondary coating line assembly lines deliver unparalleled accuracy and productivity. This makes them a top choice for enterprises striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Efficient fabrication processes are key to satisfying the rising demand for steadfast connections. These configurations aim to manufacture premium fiber optic cables that power today’s connectivity grids. By leveraging modern innovations, they provide for accuracy and rapidity in all phases of the process.
What is an FTTH Cable Production Line?
An FTTH production line comprises a unified setup to produce FTTH drop cables. They include uncoated strands strengthened by iron or FRP materials, merging with safeguard coverings. The result is a robust and effective system for rapid broadband links.
The system is compatible with various compounds, such as PVC, LSZH, and PE resins. Such adaptability guarantees it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system delivers exact tension management, maintaining precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are transforming how fiber optic cables are produced. Our advanced equipment merges precision, efficiency, and cutting-edge technology to deliver superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. It secures uniform excellence across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Durability and precision |
| ERP System Compatibility | Real-time production tracking |
Uses of the FTTH Manufacturing System
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions brings significant advantages to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Value Proposition |
|---|---|
| 7-9km/h Output | Superior output rate |
| 35KW/h Energy Consumption | Lower energy costs |
| Minimal Signal Loss | Top operational efficacy |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.